Morton Salt Electrical Contracting Project

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Year:

2013

Location:

Cape Canaveral, FL

Summary:

Install new junction boxes
Rework control wiring – testing and verification
Motor reverse switch – Install motor reversing relay
Remove/rework current motor whip
Install Qty. (14) lighting

Project Gallery

Morton Salt Electrical Work

In August of 2013, Core Electric was engaged to perform a comprehensive electrical upgrade for the Morton Salt facility located in Cape Canaveral, Florida. This project was part of a broader effort to modernize and streamline operational systems at the site, where reliability, efficiency, and safety were paramount. Drawing on over 20 years of electrical contracting experience across industrial, commercial, and defense sectors, our team delivered a high-performance solution tailored to the unique operational demands of this critical processing facility.

The project encompassed several complex tasks including the installation of new junction boxes, reworking of control wiring systems, testing and verification of operational continuity, and the integration of new motor control components. Additionally, we were tasked with removing and reworking an existing motor whip and installing 14 new lighting fixtures to enhance facility visibility and safety.

We began by assessing the existing control wiring and motor whip configurations to identify inefficiencies and potential points of failure. Much of the original setup was outdated and lacked the responsiveness needed to support modern industrial operations. Working closely with Morton Salt’s operations and maintenance personnel, we designed a new control scheme that introduced smarter layout, cleaner routing, and more secure terminations throughout the facility’s motor and automation zones.

The first step in field implementation involved the installation of new junction boxes at key process points. These junctions were carefully planned to accommodate present and future wiring needs, while also improving ease of access for routine maintenance and system diagnostics. We used industrial-grade enclosures and corrosion-resistant fittings, knowing that the salty, humid conditions in Cape Canaveral present long-term durability challenges for electrical infrastructure.

Reworking the control wiring required precision and close coordination with on-site operations. We carefully rerouted wiring bundles, replaced aged conductors with high-grade copper wiring, and installed new relays and control interfaces. Every circuit was tested individually and systemically to ensure continuity, proper load distribution, and functional alignment with control logic. We took special care to document all modifications thoroughly, creating updated schematics for use by Morton Salt’s technical team.

One of the more technical aspects of the job involved the installation of a motor reversing relay. This component was integrated into an existing control system to provide directional control over a key motor assembly. The reverse switch wiring had to be reconfigured to include safety interlocks and delay timers to prevent equipment damage or electrical faults due to misfiring or abrupt directional shifts.

As part of the motor circuit rework, we also removed and replaced a worn motor whip. This flexible connection between the control box and motor was upgraded to meet current code and mechanical protection standards. We ensured that the new whip had the proper strain relief, shielding, and secure terminations to handle the rigors of daily industrial operation.

To wrap up the project, we installed 14 new lighting fixtures throughout the facility. These lights improved visibility for both operational tasks and safety inspections, particularly in areas with complex mechanical equipment or limited natural light. The new lighting layout was designed to be energy-efficient and low-maintenance, with fixtures rated for long lifespan and resistant to the environmental conditions of the site.

Overall, this project demonstrated our ability to execute industrial electrical upgrades with a strong focus on performance, safety, and long-term reliability. At Core Electric, we approach every project—whether in aerospace, defense, or industrial processing—with the same commitment to technical excellence and customer satisfaction.