Eastern Process Facility Electrical Power

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Year:

2014

Location:

Cape Canaveral Air Force Base

Summary:

100% Power
Communications
Lighting

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Eastern Process Facility Electrical Work

In October 2014, Core Electric was tasked with executing a full-scale electrical systems deployment for the Eastern Process Facility at Cape Canaveral Air Force Base—a highly specialized operation that called upon every facet of our expertise in high-performance, mission-critical environments. Our team was responsible for providing 100% power infrastructure, as well as communications systems and lighting installations, all designed to meet the stringent standards required for military and aerospace operations.

This facility plays a vital role in supporting pre-launch operations, equipment staging, and system integration activities that contribute directly to national defense and spaceflight programs. As such, every component of our work had to reflect the highest level of precision, reliability, and compliance with both Department of Defense (DoD) and NASA electrical standards.

The primary scope began with the design and installation of a complete power distribution system. We engineered a solution that delivered full-service power to the facility—this included utility coordination, transformer installation, switchgear configuration, and load balancing across multiple zones. From the service entrance to the final terminations, our approach was tailored to ensure zero single points of failure, maximum power availability, and seamless expansion capability for future needs.

We installed main distribution panels (MDPs), subpanels, conduit runs, and raceways throughout the facility using military-grade materials and NEC-compliant wiring techniques. All high-load circuits were calculated with accurate demand factors and protection ratings to ensure operational integrity under both routine and emergency conditions. Backup systems and surge protection were also integrated to guarantee continuity in the event of a grid fluctuation or interruption.

In tandem with the power infrastructure, we deployed a robust communications backbone throughout the facility. This included structured cabling systems for both voice and data, integrated communication raceways, and shielded pathways for secure data transfer. We worked closely with IT and security specialists to ensure that all communications systems supported current operational needs while providing infrastructure for future high-speed upgrades.

We terminated all data ports and performed certification testing on every run to ensure bandwidth consistency and signal clarity. In facilities of this caliber, reliable communications are essential—not just for internal operations, but for real-time coordination with mission control, defense contractors, and federal stakeholders.

Lighting was another key element of the project. We installed a comprehensive lighting system designed for both energy efficiency and functional performance across workspaces, corridors, storage areas, and exterior access points. Our lighting layout balanced task-specific illumination with ambient safety lighting, using a mix of LED and high-efficiency fluorescent technologies. Emergency lighting systems and illuminated exit signage were also integrated throughout the facility, all tied into the building’s main power and backup systems.

What distinguished this project was not just the technical scale, but the environment in which it was completed. Working within a secure military base required tight logistical coordination, adherence to classified access protocols, and strict timeframes. Our team delivered every milestone on schedule, passing all inspections and compliance reviews without issue—a testament to Core Electric’s commitment to quality, accountability, and mission readiness.

By delivering 100% power, communications, and lighting to the Eastern Process Facility, we enabled a key piece of the national launch infrastructure to operate safely, efficiently, and without compromise. This project remains a proud part of our portfolio and a clear example of our capabilities in high-stakes, government-regulated environments.