Phase I Space Launch System

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Year:

2013

Location:

Kennedy Space Center

Summary:

Demolition
Testing modifications of 15KV feeders
Lighting Modifications

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SLS Electrical Work

In June 2013, Core Electric proudly contributed to Phase I of NASA’s Space Launch System (SLS) initiative at Kennedy Space Center—a foundational stage in America’s return to deep space exploration. Our role in this high-profile aerospace project involved the demolition of legacy electrical infrastructure, testing and modifying 15KV medium-voltage feeders, and upgrading facility lighting systems to align with the operational requirements of the upcoming SLS platform.

As a company with over 20 years of experience in electrical contracting, including extensive work in both the aerospace and defense sectors, we approached this project with a deep understanding of the performance, safety, and regulatory expectations tied to spaceflight infrastructure. Working at Kennedy Space Center requires more than just technical competence—it demands precision, coordination, and an unwavering commitment to excellence.

Our work began with the demolition phase, where our team was responsible for the safe removal of outdated electrical components and associated structural elements that no longer met NASA’s evolving standards. This included de-energizing circuits, removing existing conduit systems, and disconnecting legacy power distribution panels. Because many of the systems had been in place since the Space Shuttle era, we exercised extreme caution during disconnection and disposal to avoid disruption to any adjacent or still-active systems.

Following demolition, our focus shifted to one of the most critical elements of the project: testing and modifying the 15KV feeders. These medium-voltage systems are essential for delivering high-capacity power across launch infrastructure, support facilities, and mission control systems. We conducted extensive testing on each feeder to verify insulation resistance, dielectric strength, and proper phase sequencing. We also inspected splices, terminations, and grounding systems to ensure safe and reliable operation under the high-load conditions characteristic of launch day environments.

Where necessary, we made modifications to the 15KV distribution lines—this included rerouting conductors, installing new terminations, and upgrading protective relay systems. The high voltage nature of this work required detailed coordination with NASA safety personnel and third-party inspectors. Every step of the process was documented and verified, and each feeder was recommissioned following a strict acceptance testing protocol.

In parallel with power system upgrades, we executed lighting modifications across multiple facility zones. This included the replacement of aging high-intensity discharge fixtures with newer, energy-efficient lighting solutions that offered both improved visibility and reduced maintenance overhead. In mission-critical areas, lighting levels must meet stringent specifications to support operations during night shifts, emergency scenarios, and sensitive technical procedures. We installed new lighting circuits, configured load controls, and ensured all components were rated for high-heat, high-vibration conditions typical in launch complex environments.

The working conditions at Kennedy Space Center added layers of complexity to the project. Our team was subject to heightened security clearances, limited access windows, and a host of operational protocols unique to NASA facilities. Through it all, we maintained a clear line of communication with NASA engineers, project managers, and safety officers to ensure every deliverable met or exceeded expectations.

This project represented more than a routine upgrade—it was the groundwork for a new era of American spaceflight. Our team at Core Electric is proud to have played a supporting role in preparing the infrastructure that would eventually help launch the most powerful rocket NASA has ever built. The success of this effort reaffirmed our reputation as a trusted electrical contractor on the Space Coast and demonstrated once again why Core Electric remains the partner of choice for complex, high-stakes aerospace work.